Aluminum CCR (Aluminium continuous casting and rolling line) is a complete production line for aluminum rod processing. It includes melting equipment, aluminum casting equipment, rolling mill, take-up, and cleaning equipment. The annual capacity of the Aluminium CCR line is between 6000 tons- 35000 tons. The final product al cc rod is widely used for aluminum wire and cable drawing.
By means of continuous casting & rolling, this line works to produce oil-free conductive aluminum rod in a diameter Ø9.5mm, Ø12mm, Ø15mm.
According to the configuration difference, the line can produce aluminum and aluminum alloy rod (1xxx, 3xxx, 8xxx, 6xxx）.
Brief Process flow:
Pure aluminum ingot and scrap →Melting furnace→ holding furnace→ 4-wheel continuous aluminum casting machine → front drive unit → roller shears→ continuous rolling mill → cooling & lubricating device for aluminum rod → twin-basket continuous coiler→ oil-free aluminum rod
Molten aluminum flows from the holding furnace into the 4-wheel casting machine via the launder and is casted into trapzoid-shaped bar in a cross-sectional area of 2400mm2; then cut off the bar which does not meet the technical requirements with the roller shears, press the front end and feed it into the rolling mill. After the milling is completed, the rod will be coiled into the basket.
|Diameter of aluminum rod||Φ9.5mm or Φ12mm|
|Overall dimension||32.05×7.2×4.2 meters (not including furnace)|
|Total weight||65 tons (not including furnace)|
|Total installed power||400kW (not including power for furnace)|